The production process of large rolls of galvanized wire is a level of drawing, through the mold into a slightly smaller diameter than the original. And so on down to the desired length. One pull is not desirable, must be numbered, from coarse to fine is dependent on metal ductility. If it changes too much it just breaks. After drawing to a certain diameter, galvanized, so that the finished product.
Cold galvanizing is in the plating tank through the current unidirectional zinc gradually plated on the metal appearance, the production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, smooth, high aesthetics, poor corrosion resistance, generally a few months will rust. Hot dip galvanized coating is thicker, generally 30-60 microns, coating corrosion resistance is higher. Suitable for outdoor work of steel parts, such as highway fences, power towers, large size fasteners and other more “rough” workpiece long-term rust prevention.
The wire diameter of raw materials used in different types of barbed rope is also very different, but in the production and processing process of barbed rope need to know the amount of use.
There is in place to use, the blade thorn rope is commonly border, installation and use of the fence, and prisons, and galvanized barbed wire is in the orchard, fence livestock and so on the installation of large area, although the use of relatively large, but not as good as the use of blade thorn rope and high grade, so this is also the main reason for the price is quite high. Finally, the general installation site of the blade barbed rope for the protection level requirements are relatively high, so the quality requirements for the product is also relatively high, but the ordinary galvanized barbed rope because of the requirements in the installation site is more casual, which is also for the processing process for the quality requirements are relatively low.
Cold galvanizing, also called galvanizing, is the steel wire placed in the plating tank, through the one-way current to make the metal surface slow galvanized, zinc is slow, and the thickness is only one tenth of hot dip galvanizing, zinc layer is thin, so the rust resistance is not good, placed in the outdoor usually a few months will rust, applied in the outdoor generally in the plastic coating.According to the galvanized iron wire manufacturer, galvanized iron wire is the selection of excellent low carbon steel, through drawing forming, pickling rust removal, high temperature annealing, hot dip galvanized, cooling and other processes. Galvanized iron wire should pay attention to the following points in the use process:
The height of the shield should not be less than two meters. The length of the shield should be the width of the journey and the extension 10 meters away. The vertical load of the handrail on the bridge is 1.2KM/m, and the horizontal external load is 2.5KM/m, both of which should be calculated separately. Galvanized hook mesh belongs to a hook mesh, it is the selection of galvanized wire, hot-dip galvanized wire as raw materials, woven through the hook mesh truncated.
Secondly, the zinc-iron alloy protective layer of hot-dip galvanized wire has self-healing properties. When the surface of hot-dip galvanized wire is damaged or scratched, zinc metal can form zinc ions through electrochemical reaction, self-healing repair of the damaged zinc-iron alloy protective layer, so as to maintain the corrosion resistance of the steel wire. This self-healing property enables the hot-dip galvanized wire to be quickly repaired during use, even if there is a slight scratch or damage on the surface, avoiding further corrosion. After the ordinary steel wire is damaged on the surface, it is often unable to repair itself, which is easy to lead to the diffusion of corrosion and accelerate the aging and damage of the steel wire.
On the contrary, the denser the ion deposition, the better the quality of zinc layer. Under the condition that the surface zinc layer is dense and bright, the quality of zinc layer per unit area should reach 80g/m2, and the process parameters should be optimized as follows: current density is 16-20A /dm2, mass concentration of zinc sulfate solution is 500g/L, and pH value is 2.5-3.0.