Galvanized wire is processed from low carbon steel wire rod, after drawing forming, pickling rust removal, high temperature annealing, cooling and other processes. Galvanized wire is widely used. Electroplating temperature should be controlled at 30 to 50℃. Because the chloride ions in the bath are very corrosive, quartz glass heaters are generally used.
The characteristics of hexagonal net: solid structure, flat surface, with good corrosion resistance, oxidation resistance and other characteristics: used for raising chickens, ducks, geese, rabbits and zoo fences, mechanical equipment protection, highway guardrail, sports places Seine, road green belt protection net. The screen in the production of box shaped container, with stone filled with cages, can be used to protect and support seawall, hillside, road and bridge, reservoir and other civil engineering, is a good material for flood control and flood resistance, namely (stone cage net, stone cage cage).
Cold galvanized is in the plating tank through the current unidirectional zinc gradually plated on the metal surface, production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust. Compared with electrogalvanizing, hot galvanizing has lower production cost and less impact on the environment than electroplating.
Poor pretreatment before electroplating; Bath temperature is too low; Poor quality additives or excessive additives and organic impurities can cause poor bonding. The quality of the additive also has an effect on coating foaming. Some additives react incompletely during synthesis and continue to polymerize during long-term storage or use. The additive tends to distort the lattice and create stress, causing the coating to blister.
Large coils of galvanized wire are divided into hot dip galvanized and cold dip galvanized. Hot dip galvanized wire is dark in color, consumes more zinc metal, forms infiltration layer with the base metal, and has good corrosion resistance. Hot dip galvanized wire can be maintained for decades in outdoor environment. Cold galvanized production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust.
Cyanogen bath has alkaline zincate bath, ammonium bath, sulfate bath and ammonia chloride bath. Cyanide galvanized solution plating ability is good, the coating lubrication, in production has been selected for a long time, steel mesh chromium plating: chromium plating layer has a high hardness, according to the bath composition and process conditions are different, the hardness can be changed in a large scale 400~1200HV.
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In general, the hardness of a metal is often considered to be the resistance of the material to plastic deformation, scratches, wear, or cutting. In the debugging of zinc wire dipping distance, keep the original speed unchanged, according to the time of dipping zinc, the diameter of steel wire, and then estimate the dipping distance. By adjusting the zinc immersion distance, the zinc immersion time of steel wire of various specifications is shortened by 5s on average compared with that before debugging, so that the zinc consumption per ton of steel wire is reduced from 61kg to 59.4kg.
Every galvanized wire production into the peak season of the industry, the road to the factory will from time to time see transportation wire and container container vehicles, as well as galvanized bright silk short-distance transportation trucks, led to the utilization of labor in the surrounding countryside, solved the employment problem of most people. Galvanized wire is divided into hot plating wire and cold plating wire.
The production process is to roll the hot metal billet into 5mm thick steel, and then put it into the wire drawing device, draw into different diameters of the line and gradually reduce the aperture of the wire drawing disk. Production process through cooling, annealing, coating and other processing technology, and then made into a variety of different specifications of galvanized wire. Galvanized wire production because of simple process, wide application, early development. Galvanized wire or steel wire is a cold working product of steel wire, and the material used is generally low carbon steel or stainless steel.
Application range of hot dip galvanizing: because of the thicker coating, hot dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for iron and steel parts in harsh working environment. Hot dip galvanized products are widely used in chemical equipment, petroleum processing, Marine exploration, metal structure, power transmission, shipbuilding and other industries, in the agricultural field such as irrigation, greenhouse and construction such as water and gas transmission, wire casing, scaffolding, Bridges, road guardrail and other aspects, has been widely used.
Customers in the order of wire mesh will often shop around, most customers are in comparison with manufacturers to give the product price, the company tells you, do not blindly compare the price. To standards, production technology, manufacturers and other factors lead to different prices.
After annealing, the extension rate of galvanized wire is increased, making the product more soft and increasing the scope of application of galvanized wire. After electric galvanized hot galvanized, electroplated copper and other widely used screen production. Building reinforcement binding with galvanized wire mesh braided with the first after plating, plating and other methods, after treatment of galvanized wire mesh or steel wire mesh, has good corrosion resistance, oxidation resistance characteristics, can be used in construction, petroleum, chemical, aquaculture, garden protection, food processing and other industries reinforcement, protection and heat preservation.
Because of the high carbon content, simple cracks occur during water quenching, so double liquid quenching (water quenching + oil cooling) is mostly used, and oil quenching is mostly used for small cross section parts. This type of steel is generally used after quenching by medium temperature tempering or normalizing or in the surface quenching state. Mainly used for manufacturing spring and wear-resistant parts.
The use of galvanized anticorrosion treatment is better, the metallurgical connection between galvanized layer and steel, combined with the appearance of steel as a whole, making the coating more durable, more reliable. In the suburbs, the galvanized thickness of hot dip galvanized can adhere to more than 50 years without repair, in the suburbs or near the seaside, galvanized layer can adhere to more than 20 years without repair, is the choice of anti-rust and anti-corrosion. Coating has strong toughness, in the process of transportation or use, can resist extrusion, withstand some damage, hot dip galvanized anticorrosion treatment both save time and effort, and faster than other processing, than dipping, spraying to save much time and effort.
There are still some differences between the welding mesh and the wire mesh and the steel mesh. This mesh is mainly a welding mesh made of high quality low carbon steel wire straightened and cut, and then welded with electric welding equipment. It can be said that because of the characteristics of fast production and convenient transportation, it has been applied to many industries. The application of welding mesh in the industry, because the mesh has strong corrosion resistance and uniform mesh. It has become a special grid for floor heating in the building industry and has been applied in many fields.